R. K. Automation

A programmable logic controller (PLC) is a modular industrial computer used to automate the processes through real-time data collection. PLC programming is special computer code language used to control factory machines or processes. Bit Logic (1's and 0's) are what makes up the core foundation of the PLC code.

We provide professional PLC programming and industrial automation services for all types of packaging machines, helping manufacturers achieve higher productivity, accuracy, and reliability. Our solutions are customized for pouch packing, bottle filling, labeling, cartoning, weighing, sealing, and conveyor-based systems. With 9+ years of automation experience, we deliver high-quality PLC logic design, HMI integration, and complete machine automation setup for your packaging line.

• PLC Programming & Logic Design for packaging, filling, sealing, and labeling machines

• HMI / SCADA Integration for real-time monitoring, alarm display, and production tracking

• Servo, Stepper & VFD Motion Control for accurate, synchronized packaging operations

• Recipe & Batch Management, data logging, and production report generation

• Retrofit & Upgradation Services for existing packaging machines with modern PLC systems

• Electrical Control Panel Design & Commissioning Support

• On-site and Remote Programming, Troubleshooting & Commissioning support across India

• Auto / Manual mode selection

• Speed and production counter display

• Alarm & fault indication with history log

• Synchronization of conveyor, sealing jaw, and filling system

• Encoder-based cutting and length control

• Temperature, pressure, and level monitoring with PID control

• Energy-efficient and safety-compliant PLC logic design

Siemens | Allen Bradley | Delta | Mitsubishi | Omron | Schneider | Wecon | Fatek | Panasonic

Food & Beverage | Pharmaceutical | FMCG | Chemical | Cosmetics | Water & Beverage Bottling | Industrial Packaging | Material Handling | Printing & Labeling

• 9+ Years of proven experience in PLC automation and packaging machine control

• Expertise in multi-axis and synchronized motion control systems

• Fast turnaround time with on-site and remote support

• Customized logic programming as per client process requirements

• Cost-effective, reliable, and easy-to-maintain automation solutions

• End-to-end support: from design and wiring to testing and commissioning

Our goal is to make your packaging process smarter, faster, and more efficient through advanced PLC automation technology. Whether you need a new control program or upgrade of existing systems, we deliver solutions that enhance performance, minimize downtime, and improve overall production quality.

Keywords:
PLC programming for packaging machines, packaging automation, PLC HMI integration, machine retrofit, packaging line automation, motion control, VFD programming, servo control, automatic packaging machine, form fill seal automation, bottle filling automation, industrial automation services, control panel design, packaging machine logic, process automation solutions.

We provide professional Custom PLC Programming services for industrial machines, production lines, and automation systems, designed to improve efficiency, precision, and reliability. Our team creates tailor-made PLC programs that match your machine and process requirements, ensuring smooth, accurate, and safe operations while maximizing productivity and minimizing downtime.

We specialize in Siemens, Allen Bradley, Mitsubishi, Omron, Delta, Wecon, and Schneider PLCs and serve industries such as packaging, water treatment, CNC machines, robotics, sheet metal fabrication, automotive, pharmaceuticals, and process industries. Our services are suitable for both new installations and upgrades of existing systems.

• PLC System Design & Programming: Custom logic for digital/analog I/Os, timers, counters, interlocks, and safety protocols.

• Machine Automation: Programming for packaging lines, CNC machines, conveyors, robotic systems, and material handling.

• Motion & Servo Control: Multi-axis synchronization, position, speed, and torque control for servo and stepper motors.

• HMI & SCADA Integration: Operator interfaces and dashboards for real-time monitoring and control.

• Retrofit & Upgradation: Modernizing legacy PLC systems while minimizing downtime.

• Industrial Communication Protocols: MODBUS, PROFINET, EtherNet/IP, Profibus, DeviceNet, and more.

• Testing & Optimization: Debugging and fine-tuning for reliable, error-free operation.

• Documentation & Support: Program manuals, logic diagrams, and ongoing technical assistance.

• Packaging & Bottling: Filling, capping, labeling, and sorting operations.

• CNC Machines & Machine Tools: Motion sequences, spindle control, and multi-axis operations.

• Water Treatment & Process Plants: Pumps, valves, dosing systems, and chemical process automation.

• Robotics & Material Handling: Pick-and-place robots, conveyor coordination, and line automation.

• Sheet Metal & Fabrication: Punching, bending, laser cutting, and servo feeder integration.

• Process Industries: Food & beverage, chemical, pharmaceutical, and other industrial processes requiring precise automation.

Benefits:

• Enhanced machine performance and accuracy

• Increased production efficiency and throughput

• Real-time process monitoring and control

• Seamless integration with existing hardware and industrial networks

• Scalable and future-ready automation solutions

We follow a structured approach: requirement analysis, system design, PLC programming, HMI/SCADA integration, testing & commissioning, and full documentation. Our custom PLC programming solutions improve efficiency, reliability, and operational safety for single machines or entire production lines.

📞 Contact us today for consultation, quotation, or on-site support. Let our expert team help you achieve high-performance industrial automation.